Press Spec

SPECIFICATION OF "MEIKI" HOT PRESS MHPC-V-750-750-6-200

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     1. Hot Press
     2. Cold Press
     3. Standard Attachement
     4. Option
     5. Vacuum System
     6. Heating and Cooling System
     7. Loader/Unloader
     8. Injector Stocker
     9. Ejector Stocker
   10. Total Utility

Hot Press

ITEM	FORM
TYPE	MHPC- V-750-750-6-200
Total working pressure	MAX 200 tons
Specific pressure at platen	53kg/cm² (at 610 X 610mm)
Size of platen	750 x 750 x 50t(mm)
Accuracy of platen (at 750 X 750 mm)	Thickness accuracy 0.02mm
	Plane accuracy 0.02mm
	Surface roughness 12.5S
Daylight opening between platens	100mm
Number of platens	7pcs
Number of openings	6
Heating-cooling medium	Thermo oil 260℃ max) By heating-cooling system (MAEDA IRON WORKS CO. LTD.)
Dia. and number of ram	356mm x 1
Stroke of ram	600mm
Closing speed	960mm / min
Prening speed	90mm / min
Opening speed	By gravity (≒1000mm / min)
Hydraulic pump	QT 5133-80-10
Electric motor	5.5kw x 6P (FUJI)
Applied hydraulic pressure	MAX. 200kg / cm² (±1kg / cm²)
Machine size	Assembly drawing
Machine weight	Foundation drawing

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Cold Press

ITEM

FORM

Type

Vertical 4-column type

Total working pressure

MAX 30 tons

Specific pressure at platen

8kg / cm² (at 610 x 610 mm)

Size of platen

750 x 750 x 50t (mm)

Accuracy of platen
  (at 750 x 750 mm)

Thickness accuracy 0.02mm

Plane accuracy         0.02mm

Surface roughuess   12.5S

Daylight opening between platens

100 mm

Number of platens

7 pcs

Number of openings

6

Cooling medium

Water

Dia. and number of ram

140 mm x 1

Stroke of ram

600 mm

Closing speed

1040 mm / min

Pressing speed

240 mm/ min

Opening speed

By gravity (≒900mm / min)

Hydraulic pump

QT3223-10-5

Electric motor

3.7kw x 6P (FUJI)

Applied hydraulic pressure

MAX. 200kg / cm²

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Standard attachment

No.

MACHANICAL PARTS

No.

ELECTRICAL PARTS

1

Cracking tools

1

Both hands switch for closing

2

Micro separator

2

Indicator and buzzer for 1 cycle finish

3

Oil temp. gauge

3

Emergency stop switch (2pcs)

4

Oil level gauge

4

Breaker for electric leakage

5

Photo switch for safety
  (at shutter closing, H/P only)

5

Programable controller for hydrauric
   pressure (H/P only)

6

6

Programable controller for temprature of
   heating platens (H/P only)

7

7

Interlock for confirmation the back door close    (H/P only)

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Options

1

Oil filter choking alarm (H/P only)

2

Clamping press. for C/P ------- single press. control by mechanical relief valve

3

Thermostat of working oil

4

Automatic H/Pstart interlock by setting of vacuum pressure and digital vacuum gauge (H/P only)

5

Terminal for products temp. measuring sensor which material is type K   12points (H/P only)

6

Carrier plate

7

Spare parts                                                      1 set

8

Temperature, pressure and vacuum recorder                                              24 points (H/P only)

9

Cycle counter (H/P only)

10

Oil low level alarm

11

DCP memory card                                             2 pcs

12

Protective stopper for plate jumping out             (H/P only)

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Vacuum System

Rltimate vacuum

Less then 20 torr

Exhausting time

3.5 min, until 60 torr

Exhausting speed

100 m³ / H

Vacuum pump type

R5A-0100 (BUSCH)

Electric motor

3.1kw x 4P

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Heating - Cooling system 4unit <MAEDA IRON WORKS CO. LTD.>

Type

MH-99ES (Storage heat type)

Temperature

260℃ max. (Temp. of storage heat 310 ℃ max.)

Heating capacity

120kw at 220V

Heating speed

8℃ / min. (Between 40~200℃)
3℃ / min. (Between 200~260℃)

Cooling speed

6℃ / min. (Between 260~80℃)

Control for cooling speed

Equipped

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Loader / Unloader

Type

Up down cage type or push-pull type loader unloader

Loadable size

750 mm x 750 mm (carrier plate size)

Loadable weight

600kg (100kg each rack, includid carrier plate)

Number of rack

6 pcs.

Pitch of rack

150 mm

Way of elevating

Screw drive type

Stroke of elevating

≒1125 mm

Speed of elevating

≒ 1 m / min.

Motor of elevating

0.4kw x 4 P (with brake)

Way of forward and backward

chain drive type

Stroke of forward and backward

≒985 mm

Speed of forward and backward

5 m / min.

Motor of forward and backward

0.4kw x 4P (with brake) (Inverter control)

Way of tracking

Truck motor drive type

Speed of tracking

1~7 m / min.

Motor of tracking

0.75kw x 4P (with brake) (Inverter control)

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Injector stocker

Type

Up down cage type

Loadable size

750 mm x 750 mm (carrier plate size)

Loadable weight

600kg (100kg each rack, included carrier plate)

Number of rack

6 pcs.

Pitch of rack

150 mm

Way of elevating

Screw drive type

Stroke of elevating

≒1225 mm

Speed of elevating

≒1 m / min.

Motor of elevating

0.4kw x 4P (with brake)

Conveyor speed

6.2 m / min

Conveyor motor

35W x 2pcs (roller is built-in motor type)

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Ejector stocker

Type

Up down cage type

Loadable size

750 mm x 750 mm (carrier plate size)

Loadable weight

600kg (100kg each rack, included carrier plate)

Number of rack

6 pcs.

Pitch of rack

150 mm

Way of elevating

Screw drive type

Stroke of elevating

≒1225 mm

Speed of elevating

≒1 m / min.

Motor of elevating

0.4kw x 4P (with brake)

Conveyor speed

6.2 m / min

Conveyor motor

35W x 2pcs (roller is built-in motor type)

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Total utility ( Hot Press 4 sets, Cold Press 2sets 일 경우)

Working oil for H/P

    210 L x 4 sets    (ISO#46)

Working oil for C/P

    1450 L x 2 sets   (ISO#46)

Vacuum pump lubricating oil

    2 L x 4 sets       (ISO#100)

Electrical capacity

AC220V, 60Hz, 576.09kw
<No.2m, No.4 H/P>                                                 141.3kw x 2
   Conteol unit                                                              1.5kw x 2
   Hydraulic unit (Motor)                                                 5.5kw x 2
   Vacuum pump                                                           3.1kw x 2

  Heating unit
     (Heater)                                                                  120kw x 2
     (Motor)                                                                  10.7kw x 2
     (Control unit)                                                           0.5kw x 2

<No.1, No.3 H/P • C/P>                                             140kw x 2
   Control unit (H/P, C/P)                                               1.5kw x 2
   Hydraulic unit (Motor for H/P)                                      5.5kw x 2
   Hydraulic unit (Motor for C/P)                                      3.7kw x 2
   Vacuum pump                                                            3.1kw x 2
   Heating unit
   Heating unit
     (Heater)                                                                 120kw x 2
     (Motor)                                                                  10.7kw x 2
     (Control unit)                                                           0.5kw x 2

  <L/UL, ST>                                                                3.49kw x 2
   Control umit                                                                1.0kw x 2
   Motor for L/UL                                                           1.55kw x 2
   Motor for ST                                                              0.47kw x 2

  Cooling water

27℃, 3kg/cm², 1460 L / min
C/P                                                                             120L / min x2
   Hydraulic unit (for H/P)                                                 30L / min x 4
   Hydraulic unit (for C/P)                                                 30L / min x 2
   Heating -- cooling unit                                                260L / min x 4

Compressed dry air

5kg/cm², 120NL / min
  Valve for vacuum                                                        15NL / min x 4
  Heating -- cooling unit                                                15NL / min x 4

Heat transfer oil

Barrel therm #400   420 L x 4

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No.	MACHANICAL PARTS	No.	ELECTRICAL PARTS
1	Cracking tools	1	Both hands switch for closing
2	Micro separator	2	Indicator and buzzer for 1 cycle finish
3	Oil temp. gauge	3	Emergency stop switch (2pcs)
4	Oil level gauge	4	Breaker for electric leakage
5	Photo switch for safety (at shutter closing, H/P only)	5	Programable controller for hydrauric pressure (H/P only)
6		6	Programable controller for temprature of heating platens (H/P only)
7		7	Interlock for confirmation the back door close (H/P only)

1	Oil filter choking alarm (H/P only)
2	Clamping press. for C/P ------- single press. control by mechanical relief valve
3	Thermostat of working oil
4	Automatic H/Pstart interlock by setting of vacuum pressure and digital vacuum gauge (H/P only)
5	Terminal for products temp. measuring sensor which material is type K 12points (H/P only)
6	Carrier plate
7	Spare parts 1 set
8	Temperature, pressure and vacuum recorder 24 points (H/P only)
9	Cycle counter (H/P only)
10	Oil low level alarm
11	DCP memory card 2 pcs
12	Protective stopper for plate jumping out (H/P only)

Rltimate vacuum	Less then 20 torr
Exhausting time	3.5 min, until 60 torr
Exhausting speed	100 m³ / H
Vacuum pump type	R5A-0100 (BUSCH)
Electric motor	3.1kw x 4P

Type	MH-99ES (Storage heat type)
Temperature	260℃ max. (Temp. of storage heat 310 ℃ max.)
Heating capacity	120kw at 220V
Heating speed	8℃ / min. (Between 40~200℃) 3℃ / min. (Between 200~260℃)
Cooling speed	6℃ / min. (Between 260~80℃)
Control for cooling speed	Equipped

Type	Up down cage type or push-pull type loader unloader
Loadable size	750 mm x 750 mm (carrier plate size)
Loadable weight	600kg (100kg each rack, includid carrier plate)
Number of rack	6 pcs.
Pitch of rack	150 mm
Way of elevating	Screw drive type
Stroke of elevating	≒1125 mm
Speed of elevating	≒ 1 m / min.
Motor of elevating	0.4kw x 4 P (with brake)
Way of forward and backward	chain drive type
Stroke of forward and backward	≒985 mm
Speed of forward and backward	5 m / min.
Motor of forward and backward	0.4kw x 4P (with brake) (Inverter control)
Way of tracking	Truck motor drive type
Speed of tracking	1~7 m / min.
Motor of tracking	0.75kw x 4P (with brake) (Inverter control)

Type	Up down cage type
Loadable size	750 mm x 750 mm (carrier plate size)
Loadable weight	600kg (100kg each rack, included carrier plate)
Number of rack	6 pcs.
Pitch of rack	150 mm
Way of elevating	Screw drive type
Stroke of elevating	≒1225 mm
Speed of elevating	≒1 m / min.
Motor of elevating	0.4kw x 4P (with brake)
Conveyor speed	6.2 m / min
Conveyor motor	35W x 2pcs (roller is built-in motor type)

Working oil for H/P	210 L x 4 sets (ISO#46)
Working oil for C/P	1450 L x 2 sets (ISO#46)
Vacuum pump lubricating oil	2 L x 4 sets (ISO#100)
Electrical capacity	AC220V, 60Hz, 576.09kw <No.2m, No.4 H/P> 141.3kw x 2 Conteol unit 1.5kw x 2 Hydraulic unit (Motor) 5.5kw x 2 Vacuum pump 3.1kw x 2 Heating unit (Heater) 120kw x 2 (Motor) 10.7kw x 2 (Control unit) 0.5kw x 2 <No.1, No.3 H/P • C/P> 140kw x 2 Control unit (H/P, C/P) 1.5kw x 2 Hydraulic unit (Motor for H/P) 5.5kw x 2 Hydraulic unit (Motor for C/P) 3.7kw x 2 Vacuum pump 3.1kw x 2 Heating unit Heating unit (Heater) 120kw x 2 (Motor) 10.7kw x 2 (Control unit) 0.5kw x 2 <L/UL, ST> 3.49kw x 2 Control umit 1.0kw x 2 Motor for L/UL 1.55kw x 2 Motor for ST 0.47kw x 2
Cooling water	27℃, 3kg/cm², 1460 L / min C/P 120L / min x2 Hydraulic unit (for H/P) 30L / min x 4 Hydraulic unit (for C/P) 30L / min x 2 Heating -- cooling unit 260L / min x 4
Compressed dry air	5kg/cm², 120NL / min Valve for vacuum 15NL / min x 4 Heating -- cooling unit 15NL / min x 4
Heat transfer oil	Barrel therm #400 420 L x 4